Buy AerCO TURBO filter-ventilation unit - URMKS

AerCO Turbo filter-ventilation unit

Purification efficiency of over 95%: cyclone chamber with spark arrestor + fine-filtration cartridges
Purification efficiency of over 95%: cyclone chamber with spark arrestor + fine-filtration cartridges
The filters last 2–3 times longer thanks to two-stage purification
The filters last 2–3 times longer thanks to two-stage purification
Occupies less than 4 m², unit service life – over 20 years
Occupies less than 4 m², unit service life – over 20 years

AERCO TURBO FILTER-VENTILATION UNIT IS:

Compact overall
dimensions and filtration efficiency
of over 95%
(fine filter
class F9)
Two-stage
filtration with
spark arrestor function
Touch screen
control
Automatic
regeneration function for cartridge
filters

REAL CAPACITY AND EXTENDED SERVICE LIFE OF CONSUMABLES

Many manufacturers of filter-ventilation units, when stating performance, only mean the volume of air the unit's fan can pass, without taking into account the throughput and losses of the whole system.The stated performance of AerCO series FVUs made by URMK "SFERA" is, on the contrary, the performance of the whole system without additional connected ducts.

In addition, thanks to the multistage air purification implemented in the AerCO TURBO FVU, the service life of the consumables – the cartridge filters – increases significantly (up to 2-3 times!).

REAL CAPACITY AND EXTENDED SERVICE LIFE OF CONSUMABLES Place an order
REAL CAPACITY AND EXTENDED SERVICE LIFE OF CONSUMABLES
AerCO Turbo filter-ventilation unit
In stock In stock
AerCO TURBO 6000 FVU
AerCO TURBO 6000 FVU
For air purification during laser and plasma cutting, welding and abrasive processing of metals.

✔ Number of cyclone filters: 2 pcs.
✔ Number of cartridge filters: 4 pcs.
Submit a request
In stock In stock
AerCO TURBO 8000 FVU
AerCO TURBO 8000 FVU
For air purification during laser and plasma cutting, welding and abrasive processing of metals.

✔ Number of cyclone filters: 4 pcs.
✔ Number of cartridge filters: 6 pcs.
RUB 1 390 000*
Submit a request
In stock In stock
AerCO TURBO 10 000 FVU
AerCO TURBO 10 000 FVU
For air purification during laser and plasma cutting, welding and abrasive processing of metals.

✔ Number of cyclone filters: 4 pcs.
✔ Number of cartridge filters: 6 pcs.
RUB 1 490 000*
Submit a request
AerCO TURBO 10 000 explosion-proof FVU
AerCO TURBO 10 000 explosion-proof FVU
1) Use of an antistatic coating;
2) Stainless steel hopper and cyclones
3) Explosion-proof equipment
4) Remote control cabinet

✔ Number of cyclone filters: 4 pcs.
✔ Number of cartridge filters: 6 pcs.
RUB 2 200 000*
Submit a request

AerCO TURBO filter-ventilation unit

AerCO TURBO filter-ventilation unit (AerCO FVU) – a product of modern technology that effectively solves air purification in production that uses the following for metal processing:
– laser cutting;
– plasma cutting;
– welding;
– abrasive processing.

Air purification in the AerCO TURBO FVUtakes place as the air moves through first- and second-stage filters. Because the operation of process equipment that is a source of polluted air (laser and plasma cutting machines, welding and abrasive equipment) may produce sparks – particles of metal heated to a high temperature – the first-stage filter of the FVU is an aerodynamic chamber that, besides filtration, acts as a spark arrestor.

AerCO TURBO filter-ventilation unit Place an order
AerCO TURBO filter-ventilation unit

How is the AerCO Turbo industrial filter-ventilation unit built?

The AerCO Turbo FVU is an aspiration unit that purifies the air in production by more than 95%. The video shows its design and describes the main features.

Advantages of the AerCO TURBO filter-ventilation unit

The AerCO TURBO FVU occupies a small area – less than 4 m2 – and at the same time provides a purification efficiency of over 95% (fine filter class F9, GOST R EN 779-2014).
The AerCO TURBO FVU occupies a small area – less than 4 m2 – and at the same time provides a purification efficiency of over 95% (fine filter class F9, GOST R EN 779-2014).
The aerodynamic chamber acts as a spark arrestor and solves the task of pre-filtering oil smoke.
The aerodynamic chamber acts as a spark arrestor and solves the task of pre-filtering oil smoke.
Maintenance and replacement of the cartridge filters is done from the front through a door – this makes the FVU convenient to operate.
Maintenance and replacement of the cartridge filters is done from the front through a door – this makes the FVU convenient to operate.
Forklift slots and eye bolt mountings allow the AerCO TURBO FVU to be transported and installed quickly.
Forklift slots and eye bolt mountings allow the AerCO TURBO FVU to be transported and installed quickly.
Programmable function for automatic cleaning (regeneration) of the cartridge filters with pulses of compressed air.
Programmable function for automatic cleaning (regeneration) of the cartridge filters with pulses of compressed air.
Service life of the AerCO TURBO FVU – at least 20 years (excluding consumables).
Service life of the AerCO TURBO FVU – at least 20 years (excluding consumables).
Touch screen with a convenient and intuitive interface.
Touch screen with a convenient and intuitive interface.
The AerCO TURBO FVU can direct the cleaned air back into the room. This reduces the cost of heating the workspace in the cold season.
The AerCO TURBO FVU can direct the cleaned air back into the room. This reduces the cost of heating the workspace in the cold season.

Self-cleaning function of AerCO Turbo FVU cartridge filters.

Automatic regeneration (cleaning) is one of the useful functions of the AerCO Turbo FVU, letting you replace cartridge filters less often. See how pneumatic cleaning removes accumulated dust from the filters.

Operating principles of the AerCO TURBO FVU

Air purification in the AerCO TURBO FVU takes place as the air moves through the first and second stage filters. Because the operation of process equipment that is a source of polluted air (laser and plasma cutting machines, welding and abrasive equipment) may produce sparks – particles of metal heated to a high temperature – the first-stage filter of the FVU is FVU an aerodynamic chamber acts that, besides filtration, serves as a spark arrestor.

The aerodynamic chamber is a group of cyclone filters (cyclones) working in parallel. The design of the cyclones has been optimised using computer modelling to reduce their size and widen the range of flow rates at which the required filtration efficiency is achieved.

                           Cyclones of the filter-ventilation unit

The AerCO TURBO FVU has anoriginal hopper design: each cyclone works with its own independent hopper. This prevents air flows from crossing between the cyclones, which increases the overall efficiency.


Thanks to the integrated design solutions, the aerodynamic chamber provides a purification efficiency of up to 95% for particles larger than 5 µm, which significantly exceeds the values typical of cyclone filters.


In addition, the aerodynamic chamber solves the task of pre-filtering oil smokethat arises, for example, during laser cutting of metal sheets covered with an oil film.


Polluted air is fed to the cyclones through a system of air ducts whose design:
–ensures even distribution of the air flow between all cyclones in the battery;
– prevents turbulent flows in the air stream;
–prevents the build-up of contamination on duct elements.


For high-quality air purification from particles smaller than 5 µm, the AerCO TURBO FVU uses second-stage filters – fine-filtration cartridge filters.
Contamination of the cartridge filters that occurs while the FVU is running is removed by blowing them with compressed air.
The cleaned air is discharged by the FVU through the outlet opening in the top wall of the FVU body.

AerCO FVU test results

Results of research (tests) and measurements of the chemical factor of the AerCO filter extraction unit - 6000/8000/10000 dated 30.01.2024

Name of workplace, work area, factor Hazard class MAC Measurement results
Inlet air Outlet air % reduction of the harmful factor
Carbon monoxide mg/m3 4 20 4.58; 6.23 3.05; 5.20 33%; 16%
Nitrogen oxide mg/m3 3 5 0.25; 0.32 0.12; 0.2 52%; 37%
Manganese in welding aerosols mg/m3 2 0.6/0.2 0.5; 0.55 0.15; 0.26 70%; 52%
Nickel, nickel oxides, sulphides and mixtures of nickel compounds (matte, nickel concentrate and agglomerate, recycled dust from treatment devices) (as nickel) mg/m3 1 0.05 0.23/ 0.32 0.03; 0.048 86%; 85%
dichromium trioxide /as chromium (III)/ (chromium sesquioxide), chromium oxide mg/m3 3 3/1 2.76; 3.89 0.146; 0.23 94%; 93%
Manganese oxides /as manganese dioxide/ a) disintegration aerosol mg/m3 2 0.3 0.28; 0.46 0.14; 0.22 50%; 52%

 

Results of measurements of predominantly fibrogenic aerosols (PFA) 6000/8000/10000 dated 30.01.2024;

Name of workplace, work area, factor Hazard class MAC Measurement results Results of measurements for shift-average concentration values
Inlet air Outlet air % reduction of the harmful factor Inlet air Outlet air % reduction of the harmful factor
Dust (10%>SiO2>2), mg/m3 3 -/4 76.0; 81.0 3.17; 5.9 95%; 92% 47.1 2.72 94%
diiron trioxide (iron(III) oxide) 4 6 22.3; 39.9 0.96; 2.0 95%; 94% 18.7 0.89 95%
 

The measurement results are confirmed by a report from an independent accredited testing laboratory. To request the test report, follow the link and fill in the request form.

Installing the AerCO TURBO FVU

Installing the AerCO TURBO FVU

Special openings make it possible to quickly install the AerCO TURBO FVU in a convenient place with a forklift.
When eye bolts (included in the FVU delivery set) are used, the FVU can be moved with crane equipment.
As a rule, no special surface preparation is required for installation. The AerCO TURBO FVU stands on a level, hard surface on four support feet.
The support feet allow the FVU to be levelled horizontally.

Manufacturer's warranty

Manufacturer's warranty

The manufacturer guarantees that the equipment complies with the technical requirements for 12 (twelve) calendar months provided that the rules given in the Operating Manual are observed during installation and operation of the AerCO TURBO FVU.
The manufacturer's warranty covers factory defects found during operation. The full list of warranty obligations is given in the data sheet for the AerCO TURBO FVU.
 

They trust us

WHY DO CUSTOMERS CHOOSE URMK "SFERA" FVUs?

Manufacturer's warranty
and raw material
Parts and accessories
in stock
at the warehouse
Shortest lead times
for manufacturing
Reliability
proven by experience
and orders completed
on time
Filter-ventilation units for industrial machines: clean air and higher production efficiency

Industrial machines play a key role in production, but their operation can create various contaminants and dust in the air. This can harm workers' health as well as the efficiency and durability of equipment. However, modern filter-ventilation units can keep the air clean and improve the productivity of production processes.

A filter-ventilation unit is an innovative solution for cleaning the air of contaminants produced by machine operation. It provides effective filtration and removal of mechanical impurities, dust and other particles from the air, protecting workers and equipment from harmful effects. With filter-ventilation units, companies can create a safe and healthy working environment that raises productivity and reduces production risks.

Filter-ventilation units are designed for effective filtration of air from various contaminants. They are equipped with advanced technology that effectively removes dust, chips, material residues and other particles generated during machine operation. This not only improves air quality in the work area but also prevents contaminants from accumulating in ventilation systems and on equipment surfaces.

Clean air provided by filter-ventilation units creates a safe working environment for employees. Eliminating contaminants and dust significantly reduces the risk of allergic reactions, respiratory diseases and other problems associated with working at an industrial plant.

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