Hinged belts and links for chip conveyors
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Belts and links for chip conveyors

Development and production of chip conveyor belts to the customer's technical specification

Development and production of chip conveyor belts to the customer's technical specification

Production of belts and links for chip conveyors to the customer's individual requirements is a strength of URMK "Sfera".

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Hinged-plate belt for chip conveyorsis an important component of an industrial conveyor. The hinged-plate belt undergoes strict quality control and is fully ready for operation on both new and repaired equipment. The stable and strong sheet steel construction has high wear resistance, a wide operating temperature range and durability.

Standard version – overview of technical specifications

Chain pitch (T), mm. 31,75 38,1 40 50,8 63
Total belt width (A), mm. - - B+76 mm B+80 mm B+102 mm
Width of the belt receiving part (B), nominal belt width NW, mm. from 90 to 500 from 90 to 500 from 90 to 500 from 90 to 500 from 90 to 500
Hinge material thickness, mm. 2 2 2 2 2
Hinge material Steel 3, 09G2S, AISI 304 Steel 3, 09G2S, AISI 304 Steel 3, 09G2S, AISI 304 Steel 3, 09G2S, AISI 304 Steel 3, 09G2S, AISI 304
Pin diameter, mm 8 8 8 8 8
Pin material Steel 20, Steel 45, AISI 304 Steel 20, Steel 45, AISI 304 Steel 20, Steel 45, AISI 304 Steel 20, Steel 45, AISI 304 Steel 20, Steel 45, AISI 304
Max. gap width, mm 3 3 3 3 3
Side wall height, mm 14 20 20 25 25
Turning radius (R), mm 150 200 250 250 300
Maximum breaking load Fr, N 56000 53 000 50 000 50 000 28 000
Maximum speed, v, m/min 16 16 16 16 16
Maximum temperature at the place of operation, °C 200 200 200 200 200
Distance between flights, mm 222 266 280 355 441
Flight height, mm 15 20 20 20 20

Problems associated with transporting material at industrial enterprises require reliable and durable solutions. The hinged-plate belt programme was developed as a system based on unified modules and is a technical solution for the design, construction and operation of both simple and complex equipment and installations.

Particular care in selecting the material, many years of production experience and modern equipment guarantee excellent product quality even in harsh operating conditions, such as high temperatures, high humidity or work with aggressive substances.

On the basis of standard design modules, the hinged-plate belt programme includes a large number of elements of various sizes and made of different materials, which make it possible to create individual technical solutions in line with the customer's wishes. In particular, various types of hinged plates can be created which, depending on the customer's requirements, can be heat-resistant or allow hot air and liquids to pass through.

The company's development and design department provides the necessary support in creating special "customer-specific" designs or finding flexible technical solutions. Quality assurance at the highest level, comprehensive technical service and short delivery times are taken for granted.

 

Application

Hinged-plate belts have a wide range of applications in the continuous transport of loads in industrial processes

Being extremely strong, wear-resistant and made by precision manufacturing, hinged-plate belts, with their compact and flexible design, are technical solutions to various industrial tasks of transporting material or loads, for example:

• for loading material and in continuous technological processes;

• for transporting parts between different units and/or at separate stages of the technological process;

• for unloading finished products from units or when disposing of waste

Examples of belt applications in the metalworking industry:

  1. Chip conveyors and centralised chip removal systems
  2. Stamping waste conveyors and centralised stamping waste removal systems
  3. Sliding grinding units
  4. Conveyor belt dryers
  5. Conveyor-type washing units
  6. Laser cutting units
  7. Waterjet cutting units
  8. Transport of parts in the food industry
  9. Industrial furnaces
  10. Tunnel-type drying units for cereals
  11. Tunnel freezers
  12. Transport of food products

Chip conveyor belt is a hinged-plate belt along which chips are carried out of the cutting zone. We make belts and links for chip conveyors for a specific conveyor model: we select the pitch, width and plate material to suit the type of chips.

Design features 

A belt of our own production designed for moving small, long, spiral, sabre-shaped, lumpy and other forms of metalworking waste
A belt of our own production designed for moving small, long, spiral, sabre-shaped, lumpy and other forms of metalworking waste
Each plate is connected by strong 8 mm hinges, which increases the resistance area and the wear resistance of the belt structure
Each plate is connected by strong 8 mm hinges, which increases the resistance area and the wear resistance of the belt structure
The conveyor chain is equipped with links whose pitch can be 31,75 mm for light duty and 63 mm for heavier duty
The conveyor chain is equipped with links whose pitch can be 31,75 mm for light duty and 63 mm for heavier duty
The belt can be made of 09G2S wear-resistant steel
The belt can be made of 09G2S wear-resistant steel
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